Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Closed/Welding Profile Machine

DUWELL can make welding profiles machine according to customer's required drawing or samples. DUWELL has three types of welding: Laser welding, tig welding and High frenquency welding to meet customer's different production demand. 

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As a leading manufacturer of advanced roll forming systems, we engineer custom laser welding profile roll forming machines that merge precision forming and laser welding into one seamless operation. Our integrated laser welding roll formers transform metal coil into closed-section profiles, structural tubes, and complex welded assemblies with unmatched accuracy and repeatability — all on a single production line.


Applications:

  • HVAC/R Ducting: Air-tight spiral ducts & custom fittings

  • Automotive: Structural reinforcements, seat frames, battery enclosures

  • Building Systems: Seamless curtain wall mullions, solar racking

  • Tube & Pipe: Closed-section profiles for furniture, machinery



Components of the machine:

Decoiler…………………..................…………………………..………………….. 1 unit  

Guiding……………………………………………………………………..………………….. 1 unit              

Roll former…………………………………………………………………..……………….. 1 unit

Welding device…………………………………………………………………………………..1unit                                    

Servo following hydraulic/saw cutting device……….……………………. 1 unit      

PLC Control system……………………………………………………………….…….. 1 unit                  

Run out table (six meters) …………………………………………………….... 1 unit  


For closed profiles, it has the following types of joint: 

1)Seam joint:

Advantage: No need welding.  Machine cost low, Speed fast. Clean than welding

Disadvantage: Less stronger, not suitable for heavy duty use 


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2)TIG welding:

Advantage: Machine cost lower than laser welding

Disadvantage: Machine working speed is very slow.  Has black line after welding

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3)Laser welding: 

Advantage:  Speed fast. No black line after welding

Disadvantage: Laser welding machine cost high

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Q & A Of Customized Roll Forming Machine_copy20250815

  • Why choose a custom machine over a standard roll former?_copy20250815

    Standard machines force you to adapt your product to the equipment. Custom roll formers are engineered around your specific profile, material, and production goals. This eliminates design compromises, optimizes material yield, boosts throughput, and ensures long-term ROI for unique or high-precision applications.

  • What profile complexities can you handle?_copy20250815

    We design machines for:

    Asymmetrical profiles

    Tight radii / multi-plane bends

    Closed sections (e.g., tubular shapes)

    Ultra-narrow or wide profiles (5mm to 1,200mm+)

    High-strength materials (e.g., AHSS, aluminum alloys)

    No geometry is too challenging—share your CAD file for a feasibility assessment.






  • Can you integrate secondary operations?_copy20250815

    Absolutely. We build machines with modular stations for:

    In-line punching, notching, or embossing

    Laser welding or seam sealing

    Servo cutting (flying cut-off)

    Automated stacking or coiling

    All synchronized via unified PLC controls.


  • How fast can changeovers between profiles be?_copy20250815

    Our Quick-Change™ systems enable changeovers in under 10 minutes via:

    Cartridge-style roll cassettes

    Tool-less adjustments

    Pre-set profile memory (HMI interface)



  • Key Advantages Summary_copy20250815

    Precision Engineering | Future-Proof Flexibility | 24/7 Production Reliability

    Seamless Integration | Lifetime Technical Partnership





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