Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Closed/Welding Profile Machine

DUWELL can make welding profiles machine according to customer's required drawing or samples. DUWELL has three types of welding: Laser welding, tig welding and High frenquency welding to meet customer's different production demand. 

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As a leading manufacturer of advanced roll forming systems, we engineer custom laser welding profile roll forming machines that merge precision forming and laser welding into one seamless operation. Our integrated laser welding roll formers transform metal coil into closed-section profiles, structural tubes, and complex welded assemblies with unmatched accuracy and repeatability — all on a single production line.


Applications:

  • HVAC/R Ducting: Air-tight spiral ducts & custom fittings

  • Automotive: Structural reinforcements, seat frames, battery enclosures

  • Building Systems: Seamless curtain wall mullions, solar racking

  • Tube & Pipe: Closed-section profiles for furniture, machinery



Components of the machine:

Decoiler…………………..................…………………………..………………….. 1 unit  

Guiding……………………………………………………………………..………………….. 1 unit              

Roll former…………………………………………………………………..……………….. 1 unit

Welding device…………………………………………………………………………………..1unit                                    

Servo following hydraulic/saw cutting device……….……………………. 1 unit      

PLC Control system……………………………………………………………….…….. 1 unit                  

Run out table (six meters) …………………………………………………….... 1 unit  


For closed profiles, it has the following types of joint: 

1)Seam joint:

Advantage: No need welding.  Machine cost low, Speed fast. Clean than welding

Disadvantage: Less stronger, not suitable for heavy duty use 


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2)TIG welding:

Advantage: Machine cost lower than laser welding

Disadvantage: Machine working speed is very slow.  Has black line after welding

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3)Laser welding: 

Advantage:  Speed fast. No black line after welding

Disadvantage: Laser welding machine cost high

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Q & A Of Customized Roll Forming Machine_copy20250815

  • What is a Welding Profile Roll Forming Machine?

    A welding profile roll forming machine is a complete production line

     forms steel strips into round, square, or rectangular tubes and welds 

    the seam continuously using TIG welding, laser welding, or high-frequency (HF) welding technology.


    It is widely used for producing structural tubes, pipes, and industrial steel profiles.


  • What types of welding systems are available?

    We provide three types of welding profile roll forming machines:

    ✔ HF (High Frequency) Welding Tube Mill

    ✔ Laser Welding Roll Forming Machine

    ✔ TIG Welding Tube Production Line



  • What materials can your welded tube roll forming machine process?

    Our machines can process:

    • Carbon steel

    • Galvanized steel

    • Stainless steel (201 / 304 / 316)

    • High strength structural steel

    Material thickness range:

    0.5mm – 6.0mm (depending on machine model)


  • What tube shapes can be produced?

    Our welding roll forming production line can manufacture:

    • Round pipes

    • Square tubes

    • Rectangular tubes

    • Special structural profiles

    With quick roller adjustment for different sizes.




  • What is the production speed of your welded tube mill?

    Production speed varies by welding type:

    • HF welding tube mill: 20–120 m/min

    • Laser welding line: 10–40 m/min

    • TIG welding machine: 2-5 m/min

    Speed depends on material thickness and tube diameter.


  • What are the main components of the welding tube roll forming line?

    A complete welding profile roll forming production line includes:

    • Decoiler

    • Strip accumulator

    • Roll forming section

    • Welding unit (HF / Laser / TIG)

    • Cooling system

    • Sizing section

    • Flying cut-off saw

    • Run-out table

    • PLC control system

    Fully automatic control ensures stable and continuous production.


  • What are the advantages of your welding roll forming machines?

    As a professional roll forming machine manufacturer, we offer:

    • Heavy-duty machine frame

    • High precision roller design

    • Stable welding system integration

    • Low energy consumption

    • Long service life

    • Customizable tube sizes

    • Global export experience

    Our welded tube mills are designed for industrial continuous production.




  • Can you customize the welding tube roll forming machine?

    Yes. We customize:

    • Tube diameter range

    • Material thickness

    • Welding type (HF / Laser / TIG)

    • Production speed

    • Power configuration

    • Automation level

    We provide complete turnkey welded tube production solutions.


Do You Need High-Quality Roll Forming Machine?
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