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DUWELL's automatic rolling shutter machine is engineered for the continuous production of 39mm, 42mm and 55mm PU-foamed aluminum shutter slats. At a working speed of 25–30 m/min with foam injection and cutting, the rolling shutter manufacturing machine line combines decoiling, guiding, profile forming, heating, PU foam injection, side-hole punching, servo following cutting and finished-slat collection. Tooling is developed from your approved slat drawing or physical sample.
Finished profiles: 39 / 42 / 55mm insulated shutter slats
Forming stations: 38 stations, depending on profile design
High-speed output: 10–15 m/min normal; 25–30 m/min high-speed
Suitable material: Aluminum or steel, according to configuration
Material thickness: 0.18–0.30mm or 0.25–0.40mm by configuration
Motor and line power: 11 kW main motor / 15 kW reference total power
Need a configuration and quotation for your shutter profile?
Send us your slat drawing or sample, coil material and thickness, required output, hole pattern, local voltage and destination country. Get the rolling shutter making machine price now!
Our high speed roller shutter roll forming machine is specially designed for the automatic production of roller shutter slats. The machine can produce different shutter profiles, including 39mm, 42mm and 55mm roller shutter slats, according to customer requirements.
With many years of experience in roll forming machine manufacturing, we provide customized roller shutter production solutions for customers around the world. The machine can be designed according to your profile drawing, material specification, required production speed and automation requirements.
The complete roller shutter roll forming production line can include an automatic decoiler, feeding system, roll forming machine, punching system, cutting system and automatic control system.
Our machine is suitable for the production of roller shutter slats used for shops, garages, warehouses, factories and commercial buildings.
Different markets require different roller shutter sizes and profiles. We can customize the machine for producing:
* 39mm Roller Shutter Slats
* 42mm Roller Shutter Slats
* 55mm Roller Shutter Slats
The roll forming machine is designed according to the customer’s profile drawing and technical requirements.
Different roller shutter profiles may require different forming stations, roller designs and production configurations.
Our engineers will design the machine based on your final shutter profile to ensure stable forming quality and accurate
dimensions.Whether you need a 30mm roller shutter machine, 42mm roller shutter roll forming machine, or 55mm roller shutter
forming machine, we can provide a customized solution.
ROLL FORMING LINE FOR ROLLING SHUTTER WITH POLYURETHANE FOAM (we will make the machine according to customer's sample or requested drawings)
39mm shutter
42/45mm
55mm
Suitable Strip width: 39mm----121mm; 43mm---137mm; 55mm---178mm( Exact width according to customer’s confirmed profiles or samples)
Total Power: 15KW
Line speed: 25~30meters/min
Cutting tolerance: +/-1.0mm
Suitable material: Aluminum with thickness: 0.18~0.30mm
3ton manual decoiler
Guiding
Roll former
Warm Box
Adjusting devices
Pneumatic saw cutting device with servo motor
Transfer belt
Side hole punching device
Hydraulic tank(with servo motor)
PLC Control system
Run out table
This configuration supports stable operation as a high-efficiency rolling shutter making machine.
Put the steel coil on the un-coiler—→Guiding—→Warm box(heaten the material)—→ Roll-forming Machine—→Injection machine —→ roll forming machine—→Warm box(help expanding) —→Adjusting device ----Flying saw cutting------- Run out table
Our roller shutter roll forming machine can be designed for different materials, including:
* Galvanized Steel
* Pre-Painted Galvanized Steel (PPGI)
* Color Coated Steel
* Aluminum
The machine design will be customized according to the material type and thickness.
Main Features:
• PU Foam Injection System: Automatic high-pressure injection for uniform insulation between shutter layers.
• High Production Efficiency: Fast forming speed with accurate shaping and cutting.
• Strong & Stable Construction: Built with high-grade steel and durable rollers for long-term reliability.
• Touch Screen Control (PLC): Easy-to-use interface for controlling all parameters.
• Servo Tracking Cutter (Optional): For high-speed non-stop cutting to improve productivity.
Applications:
• Aluminum & steel insulated roller shutters
• Garage doors
• Warehouse & industrial doors
• Commercial security shutters
Machine Customization:
We offer fully customized solutions based on your required shutter profile, material thickness, machine speed, and special design needs.Whether you are comparing rolling shutter making machine price, or searching for a reliable roller shutter machine for sale, DUWELL offers practical and cost-effective solutions.
Uncoiler: Loading the aluminum coil
Profiling Roll Forming Machine: For precise profile forming.
Foam Injection Machine: For foam injection of the shutter profiles.
Warm box: to help the PU foam from liquid to Solid state
Adjusting device: For final slats straight adjusting.
Servo Flying Shear: For precise cuts.
Transfer Belt: For transferring slats to punching device with high speed.
Punching Machine: For punching the side lighting holes on slats.
Stacking Table: Stacking the finished slats.
This configuration forms a complete rolling shutter patti making machine system.
DUWELL is a leading PU foamed roller shutter machine manufacturer in China, specializing in high-precision and energy-efficient production lines for insulated shutter slats. Our PU roller shutter roll forming machines combine advanced technology, automatic foaming, and precise roll forming to create durable, noise-reducing, and heat-insulated shutter doors. For users looking for shutter making machine systems with both accuracy and durability, DUWELL is a trusted supplier.
The PU foamed roller shutter forming line integrates decoiling, roll forming, PU foaming, shaping,
and cutting into one continuous process. It can produce aluminum or steel shutter slats filled with
high-density polyurethane foam, ensuring strong adhesion, smooth surface, and long-lasting insulation performance.
We offer customized roller shutter door forming machines based on your profile drawing or sample. Every part of the
production line is built with heavy-duty materials and reliable electrical components to guarantee stable performance
and easy operation.
Our machines are widely used for roller shutter doors, garage doors, and shop fronts, providing both security and energy savings. With years of manufacturing experience, DUWELL has exported PU foamed roller shutter machines to Europe, the Middle East, South America, and the USA, earning a strong reputation for qualitycustomer support. Many international clients use our solutions as their primary rolling shutter guide machine for long-term production. For buyers evaluating rolling shutter guide machine price, we can provide customized quotations based on profile dimensions, production speed, and automation requirements.
DUWELL's roller shutter machine for sale is widely used for the production of insulated roller shutters for:
Residential garage doors
Commercial shop shutters
Warehouses and industrial doors
Security roller shutter doors
It is an ideal shop shutter machine solution for manufacturers requiring high output with consistent quality.
• 20+ years of manufacturing experience in roll forming machines
• Exported to 30+ countries
• Full technical support, on-site training, and after-sales service
• Competitive rolling shutter making machine price with uncompromised quality
A PU foamed roller shutter roll forming machine is a fully automatic production line used to
manufacture insulated aluminum roller shutter slats with polyurethane (PU) foam injection inside:
This machine integrates:
• Roll forming
• PU foaming system
• Heating system
• Cutting system
• Automatic control
It produces high-quality insulated roller shutter slats for windows, doors, garages, and commercial buildings.
DUWELL company is the first factory to produce this high speed roller shutter, we have experience in roller shutter machines more than 20 years. We learned and imitated the machines of our Senior role models Italian DALLAN company, and developed China's first high speed rolling door equipment.
Yes, our machines are highly versatile and can be configured to produce 39mm, 42mm, and 55mm profiles. With quick tooling changes, you can switch between profiles efficiently, minimizing downtime.
Our machines are equipped with advanced PU foam injection systems that ensure precise and consistent foam filling. The foam is injected into the profiles during the roll forming process, creating a seamless and uniform core.
120 days including production and final testing working.
Our high-speed roller shutter forming machines are designed for maximum efficiency, with production speeds of up to 25-35 meters per minute.Our machines are built for high-volume production, making them ideal for manufacturers who need to meet large orders with tight deadlines. The high-speed operation ensures consistent output without compromising on quality.
A PU foamed roller shutter machine is a specialized roll forming machine designed to produce roller shutter profiles filled with polyurethane (PU) foam. These profiles are lightweight, highly insulated, and provide excellent thermal and acoustic properties, making them ideal for energy-efficient doors and shutters.
Our machines are designed to work with a variety of materials, including:
Galvanized steel/Aluminum/Stainless steel/Pre-painted or coated steel
The choice of material depends on the specific requirements of your roller shutter doors, such as durability, weather resistance, and aesthetics.
For 39/42/55mm roller shutters, it mostly uses 0.16~0.25mm thickness aluminum.
Yes, our machines are fully customizable to produce a wide range of roller shutter profiles. We work closely with our clients to design and manufacture rollers and tooling that meet their exact specifications.
These profiles are widely used in:
Residential buildings (for garage doors, windows, and security shutters)
Commercial spaces (for storefronts, warehouses, and offices)
Industrial facilities (for factories, workshops, and storage units)
As the first and leading factory in China for roller shutter machines, we offer:
✔ Stable high-speed production
✔ Accurate slat shape and smooth surface
✔ Uniform PU foam density
✔ Strong bonding between aluminum and foam
✔ Low maintenance cost
✔ Long machine service life
✔ CE certification available
Our machines are exported worldwide with proven performance.
Contact With Us:
Have a Questions? Call Us:
Add:
No.28 Xingang Road Economic Development Zone, Jingjiang City, Taizhou City, Jiangsu Province
