Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Roof/Wall Panel Roll Forming Machine

Roof panel roll forming machine consists decoiler, roll forming , cutting and stacking, complete production line, controlled by PLC system. The customer just set the length and numbers on controller. Also we can make different roof panels in one machine, by quick change (Change cassette) or by double layer roof machine.

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INTRODUCTION:

Steel roof panels are widely used in residential, commercial, and industrial construction due to their durability, weather resistance, and cost-effectiveness. Different profiles are designed for specific structural and aesthetic needs. Below are the most common types of steel roof panels:

1. Corrugated Steel Roof Panels

2. Trapezoidal (Box Profile) Roof Panels

3. Standing Seam Roof Panels

4. Tile-Profile Steel Roof Panels

5. 5-V Crimp Roof Panels

6. R-Panel (Ribbed Panel)

7. Concealed Fix (Hidden Fastener) Roof Panels


KEY FEATURES:

  • Automatic Operation: PLC-controlled for consistent, high-speed production.

  • Customizable Profiles: Produces various roof panel designs (e.g., trapezoidal, corrugated, standing seam).

  • High Precision: Hydraulic or servo systems ensure accurate shaping and cutting.

  • Material Flexibility: Works with different metal thicknesses (typically 0.2mm–1.2mm).

  • Durability: Robust construction with hardened rollers for long service life.

  • Safety Features: Emergency stops, overload protection, and safety guards.


TECHNICIAN DETAILS of Roof/Wall Panel Roll Forming Machine

Working process

Decoiler —→ Guiding—→Roll-forming Machine—→ Hydraulic cutting—→ Stacking


Machine parameters

  • Suitable plate of the rolling: PPGI or GI with thickness 0.3~0.8mm,

  • Working speed: 15~25 meters/min

  • Forming stations: According to customer’s roof profiles

  • Roller material: Cr12Mov (Cr12) with quenching and chrome plating on surface, hardness: HRC58-62  

  • Material of principal axis: #45 advanced steel

  • Main machine power: 5.5 KW  

  • Control system: The whole machine is controlled by PLC system.

Q & A Of Roof/Wall Panel Roll Forming Machine

  • What is a Roof Sheet Roll Forming Machine?

    A roof sheet roll forming machine is an automatic cold roll forming production line designed to manufacture metal roofing sheets from galvanized steel, PPGI, 

    or aluminum coils.

    The machine continuously forms flat steel coils into corrugated, trapezoidal, 

    or IBR roofing profiles with high precision and high production efficiency.


  • What Types of Roofing Sheets Can Your Machine Produce?

    Our metal roof roll forming machine can produce:

    • Corrugated roofing sheets

    • IBR roof sheets

    • Trapezoidal roof panels

    • Tile profile roofing sheets

    • Standing seam roof panels

    • Double layer roof sheets (optional configuration)


    Custom profiles are available according to customer drawings and 

    local market requirements.


  • What materials can this machine process?

    Our roof sheet roll forming machines are designed for:

    • PPGI (Pre-painted galvanized steel)

    • GI (Galvanized steel)

    • Aluzinc steel

    • Aluminum coil

    Material thickness range:

    0.3mm – 0.8mm (customizable)

    The forming rollers are polished to protect painted surfaces and prevent scratches.



  • What Is the Production Speed of the Roof Sheet Roll Forming Machine?

    Standard production speed:

    • 10–25 meters per minute

    • Up to 30 m/min with high-speed configuration


    Speed depends on sheet profile, material thickness, and cutting method.


  • Can you do two different profiles in one machine ?

    Yes, We have one type of double layer roof machine.

    A double layer roof roll forming machine is designed to produce two 

    different roofing profiles in one machine structure.

    Advantages:

    • Save factory space

    • Reduce investment cost

    • Switch profiles easily

    • High production flexibility

    It is ideal for roofing sheet manufacturers serving multiple market demands.


  • Is the Roof Sheet Roll Forming Machine Fully Automatic?

    Yes. Our automatic roof sheet making machine features:

    • PLC control system

    • Touch screen operation

    • Automatic length setting

    • Automatic cutting

    • Production data control

    One operator can manage the entire roofing sheet production line.


  • What Are the Main Components of the Roof Sheet Roll Forming Line?

    A complete roofing sheet roll forming production line includes:

    • Manual or hydraulic decoiler

    • Feeding and leveling system

    • Roll forming machine

    • Hydraulic cutting system

    • PLC control cabinet

    • Run-out table

    Optional equipment:

    • Auto stacker

    • Double layer system

    • Embossing unit



  • Do you provide installation and training?

    Yes, we offer on-site installation, commissioning, and operator training to ensure optimal performance.

  • What Industries Use Roof Sheet Roll Forming Machines?

    Roof sheet roll forming machines are widely used in:

    • Construction material factories

    • Steel building manufacturers

    • Roofing contractors

    • Prefabricated house companies

    • Industrial building projects


  • What Is the Delivery Time for a Roofing Sheet Roll Forming Machine?

    Standard delivery time:

    30–60 days after deposit

    Customized roof sheet roll forming machines may require additional time 

    depending on technical specifications.



Do You Need High-Quality Roll Forming Machine?
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