Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Light Steel/Drywall Roll Forming Machine

Drywall profiles usually consists of C stud, U track, omega profile, furring profile and wall angle profiles. DUWELL drywall profile machine can wowrk the profiles with speed 60 meters/min, with forming, punching , cutting and stacking complete  production line. DUWELL also can work two different profiles in one machine, with two sets of rollers side by side to work two different profiles.

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OVERVIEW

Our Light Steel/Drywall Roll Forming Machine is designed for high-precision, efficient production of drywall studs, tracks, and other light steel framing profiles used in construction. The machine is ideal for manufacturing C-sections, U-channels, and other structural components with consistent accuracy and speed.

Built with robust materials and advanced automation, our roll forming system ensures smooth operation, minimal maintenance, and long-term durability. It is suitable for both small-scale workshops and large industrial production lines.


KEY FEATURES

✔ High-Speed Production – Capable of forming up to 30-60 meters per minute (adjustable based on material thickness).
✔ Precision Roll Forming – CNC-controlled for consistent profile dimensions (±0.2mm tolerance).
✔ Multi-Stage Roll Forming – 12-24 forming stations for gradual shaping without material stress.
✔ Automatic Cutting System – Hydraulic or servo-driven cutting for clean, burr-free edges.
✔ Material Compatibility – Works with galvanized steel, pre-painted steel, or stainless steel (thickness: 0.4mm – 2.0mm).
✔ User-Friendly PLC Control – Touchscreen interface for easy adjustment of length, speed, and quantity.
✔ Punching & Notching Options – Optional punching units for screw holes, service holes, or end notches.
✔ Low Maintenance – Durable rollers and minimal wear parts for reduced downtime.


Applications

  • Drywall Framing (Studs & Tracks)

  • Suspended Ceiling Systems

  • Partition Walls & Modular Construction

  • Steel Framing for Residential & Commercial Buildings

Advantage

  • PLC controlled roll forming machine

  • Automatic punching and cutting roll forming line

  • Servo cut-off roll forming system

  • In-line punching roll former

  • High-precision roll forming machine

  • Heavy-duty roll forming equipment

  • Custom roll forming machine design

  • Quick changeover roll forming system

  • Multi-profile roll forming line




TECHNICIAN DETAILS of Light Gauge Steel Roll Forming Machine


Working process

Decoiler —→ Guiding—→Roll-forming Machine —→Adjusting —→ Hydraulic cutting—→ Stacking


Machine parameters

  • Suitable plate of the rolling: galvanized steel with thickness 0.3~1.0mm,

  • Working speed: 50~60meters/min

  • Forming stations: 8~14 stations

  • Roller material: Cr12Mov (Cr12) with quenching and chrome plating on surface, hardness: HRC58-62  

  • Material of principal axis: #45 advanced steel

  • Main machine power: 7.5 KW  

  • Control system: The whole machine is controlled by PLC system.

Q & A Of Light Gauge Steel Roll Forming Machine

  • What exactly is a drywall roll forming machine, and what does it do?

    A light steel roll forming machine is an automatic production line used 

    to manufacture drywall metal studs, tracks, ceiling channels, and C/U 

    profiles from galvanized steel coils.

    This drywall profile roll forming machine uses continuous cold roll forming 

    technology to produce high-precision light gauge steel framing components 

    for partition walls and ceiling systems.


  • What profiles can your drywall roll forming machine produce?

    Our metal stud and track roll forming machine can produce:

    • C stud profiles

    • U track profiles

    • Omega profiles

    • Furring channels

    • Ceiling main channel (CD)

    • Ceiling track (UD)

    • Hat channels

    • Custom light gauge steel profiles

    Profile size and punching patterns are customized according to customer 

    drawings and market standards.

    Keywords: C channel roll forming machine, U channel forming machine, 

    ceiling channel machine


  • What material thickness can the drywall profile machine handle?

    Our machine is suitable for:

    • Galvanized steel (GI)

    • Pre-painted steel

    • Cold rolled steel

    Thickness range:

    0.3mm – 1.2mm (customizable)

    The machine is specially designed for light gauge steel forming with 

    stable and smooth profile shaping.


  • Is your light steel roll forming machine fully automatic?

    Yes. Our drywall profile machine features:

    • PLC automatic control

    • Touch screen operation

    • Automatic length measurement

    • Automatic cutting

    • Production data monitoring

    One operator can manage the entire metal stud production line.


  • Can you do two different shape profiles in one machine ?

    Yes, we have one type of “Two in one machine” which has two sets of rollers side by side in one machine, it can do two different profiles in one machine, no need adjust any part of machine, just feed in the material into different rollers.

  • Can one machine produce different stud and track profiles

    Yes, We have one type of machine which can make stud and track in one machine, with adjustable sizes automaticlly. and switch between stud and track profiles. We will advise you on the most efficient setup for your product mix.

  • What are the main components of the drywall roll forming production line?

    A complete light steel profile roll forming line includes:

    • Manual or hydraulic decoiler

    • Leveling device

    • Servo feeding system

    • Hydraulic punching unit

    • Roll forming machine

    • Flying cutting system

    • PLC control system

    • Output table

    Fully automatic control ensures stable and continuous production.


  • Does the machine include punching?

    Yes. Our drywall stud and track roll forming line can be equipped with:

    • Servo feeding system

    • Hydraulic punching system

    • Online punching unit

    • Multiple hole punching dies

    Typical punching options:

    • Service holes

    • Knock-out holes

    • Web holes

    • Slot holes

    Punching position and spacing can be fully customized.


  • Can the machine be customized for special profiles?

    Yes, we provide customized roll forming solutions based on your specific profile drawings.

  • How many forming stations does the drywall profile machine have?

    Typically:

    • 10–16 forming stations for standard stud/track

    • Customized station design for special profiles

    More forming stations ensure:

    • Accurate profile dimensions

    • Smooth surface finish

    • High structural stability


  • What industries use light steel roll forming machines?

    Our machines are widely used by:

    • Drywall profile manufacturers

    • Building material factories

    • Construction material suppliers

    • Interior partition system companies

    • Ceiling system manufacturers

    Light steel framing is widely used in residential, commercial, 

    and industrial construction.


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