Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Light Steel/Drywall Roll Forming Machine

Drywall profiles usually consists of C stud, U track, omega profile, furring profile and wall angle profiles. DUWELL drywall profile machine can wowrk the profiles with speed 60 meters/min, with forming, punching , cutting and stacking complete  production line. DUWELL also can work two different profiles in one machine, with two sets of rollers side by side to work two different profiles.

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OVERVIEW

Our Light Steel/Drywall Roll Forming Machine is designed for high-precision, efficient production of drywall studs, tracks, and other light steel framing profiles used in construction. The machine is ideal for manufacturing C-sections, U-channels, and other structural components with consistent accuracy and speed.

Built with robust materials and advanced automation, our roll forming system ensures smooth operation, minimal maintenance, and long-term durability. It is suitable for both small-scale workshops and large industrial production lines.


KEY FEATURES

✔ High-Speed Production – Capable of forming up to 30-60 meters per minute (adjustable based on material thickness).
✔ Precision Roll Forming – CNC-controlled for consistent profile dimensions (±0.2mm tolerance).
✔ Multi-Stage Roll Forming – 12-24 forming stations for gradual shaping without material stress.
✔ Automatic Cutting System – Hydraulic or servo-driven cutting for clean, burr-free edges.
✔ Material Compatibility – Works with galvanized steel, pre-painted steel, or stainless steel (thickness: 0.4mm – 2.0mm).
✔ User-Friendly PLC Control – Touchscreen interface for easy adjustment of length, speed, and quantity.
✔ Punching & Notching Options – Optional punching units for screw holes, service holes, or end notches.
✔ Low Maintenance – Durable rollers and minimal wear parts for reduced downtime.


Applications

  • Drywall Framing (Studs & Tracks)

  • Suspended Ceiling Systems

  • Partition Walls & Modular Construction

  • Steel Framing for Residential & Commercial Buildings

Advantage

  • PLC controlled roll forming machine

  • Automatic punching and cutting roll forming line

  • Servo cut-off roll forming system

  • In-line punching roll former

  • High-precision roll forming machine

  • Heavy-duty roll forming equipment

  • Custom roll forming machine design

  • Quick changeover roll forming system

  • Multi-profile roll forming line




TECHNICIAN DETAILS of Light Gauge Steel Roll Forming Machine


Working process

Decoiler —→ Guiding—→Roll-forming Machine —→Adjusting —→ Hydraulic cutting—→ Stacking


Machine parameters

  • Suitable plate of the rolling: galvanized steel with thickness 0.3~1.0mm,

  • Working speed: 50~60meters/min

  • Forming stations: 8~14 stations

  • Roller material: Cr12Mov (Cr12) with quenching and chrome plating on surface, hardness: HRC58-62  

  • Material of principal axis: #45 advanced steel

  • Main machine power: 7.5 KW  

  • Control system: The whole machine is controlled by PLC system.

Q & A Of Light Gauge Steel Roll Forming Machine

  • What exactly is a drywall roll forming machine, and what does it do?

    A drywall roll forming machine is a specialized piece of manufacturing equipment that automatically shapes flat steel coil into the long metal components used in drywall framing—primarily studs and tracks. It precisely bends the steel through a series of rollers to create consistent, high-quality C-shaped (stud) and U-shaped (track) profiles at high speeds, ready for construction use.

  • What gauges of steel can your drywall roll forming machines handle

    Our machines are engineered for the standard range of light gauge steel used in drywall framing, typically from 25 gauge (0.56mm / 0.022") up to 16 gauge (1.52mm / 0.060"). We can customize our machines to handle your specific material requirements and profile dimensions.

  • Are your machines manual, semi-automatic, or fully automatic

    We offer a range of solutions. Our standard fully automatic roll forming lines include an uncoiler, pre-punching unit (if required), the roll forming station, a precision servo cut-off system, and a run-out table. This setup requires minimal operator input for maximum output. We also provide semi-automatic models suitable for smaller shops or specialized production.

  • Can you do two different shape profiles in one machine ?

    Yes, we have one type of “Two in one machine” which has two sets of rollers side by side in one machine, it can do two different profiles in one machine, no need adjust any part of machine, just feed in the material into different rollers.

  • Can one machine produce different stud and track profiles

    Yes, We have one type of machine which can make stud and track in one machine, with adjustable sizes automaticlly. and switch between stud and track profiles. We will advise you on the most efficient setup for your product mix.

  • Does the machine include punching or notching?

    Standard models include straight cutting only, but we offer optional hydraulic punching units for screw holes, service holes, or end notches.

  • How fast can a typical machine produce studs or tracks?

    Production speed depends on the machine model, profile complexity, and cut length. Our standard machines typically operate at speeds between 20 to 70 meters per minute (65 to 230 feet per minute). With servo cut-off systems, this translates to a high output of finished pieces per minute, ensuring you meet high project demands.

  • Can the machine be customized for special profiles?

    Yes, we provide customized roll forming solutions based on your specific profile drawings.

Do You Need High-Quality Roll Forming Machine?
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