Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Custom Profile Roll Forming Machine

At DUWELL, we don’t just build roll forming machines—we engineer tailor-made solutions that transform your specific material, profile, and production goals into reality. As industry pioneers, we specialize in designing and manufacturing fully customized roll forming systems that deliver unmatched accuracy, efficiency, and longevity for your most complex applications.


Why Choose Customization?

Every project has unique demands. Off-the-shelf machines often mean compromises. Our bespoke approach ensures:

  • Profile-Specific Tooling: Perfectly contoured rolls for any cross-section (open/closed profiles, asymmetrical designs, ultra-precise tolerances).

  • Material Mastery: Optimized for your substrate (steel, aluminum, copper, alloys) and thickness (0.1mm to 8mm+).

  • Speed & Volume Alignment: Systems scaled to your output targets (5 to 150+ meters/minute).

  • Seamless Integration: Compatibility with pre/post-processes (decoding, punching, welding, cutting, stacking).



At DUWELL, we specialize in manufacturing customized roll forming machines tailored to your exact profile, sample, or technical drawings. With years of experience in the industry, we understand that every customer has unique production needs—and that's why we offer fully customized solutions.


Whether you need C/Z/U profiles, PU foamed roller shutters, metal roofing panel

garage door panels, or any other complex profile, we can design and build the roll 

forming machine to match your specifications. 

Our engineering team works closely with clients to develop efficient, durable, 

and high-precision machines that deliver consistent quality and high output.


We support:

-- Custom profiles based on samples or drawings

-- High-speed and precision forming

-- Integrated cutting, punching, and bending systems

-- Strong and reliable machine frames

-- Easy operation and maintenance


Applications of Our Custom Roll Forming Machines:**  

--- Construction (roofing, wall panels, studs, tracks)  

--- Automotive (structural components, trim parts)  

--- Transportation (Guardrail, Acoustic Panel)  

--- Industrial Shelving & Storage Systems  

--- Solar Panel Frames & Renewable Energy Components 


Partner with Us for Your Roll Forming Needs!

Whether you need a single machine or a full production line, 

we deliver tailored solutions that enhance productivity and reduce costs. 

Contact us to discuss your project!  


Q & A Of Customized Roll Forming Machine

  • Why choose a custom machine over a standard roll former?

    Standard machines force you to adapt your product to the equipment. Custom roll formers are engineered around your specific profile, material, and production goals. This eliminates design compromises, optimizes material yield, boosts throughput, and ensures long-term ROI for unique or high-precision applications.

  • What profile complexities can you handle?

    We design machines for:

    Asymmetrical profiles

    Tight radii / multi-plane bends

    Closed sections (e.g., tubular shapes)

    Ultra-narrow or wide profiles (5mm to 1,200mm+)

    High-strength materials (e.g., AHSS, aluminum alloys)

    No geometry is too challenging—share your CAD file for a feasibility assessment.






  • Can you integrate secondary operations?

    Absolutely. We build machines with modular stations for:

    In-line punching, notching, or embossing

    Laser welding or seam sealing

    Servo cutting (flying cut-off)

    Automated stacking or coiling

    All synchronized via unified PLC controls.


  • How fast can changeovers between profiles be?

    Our Quick-Change™ systems enable changeovers in under 10 minutes via:

    Cartridge-style roll cassettes

    Tool-less adjustments

    Pre-set profile memory (HMI interface)



  • Key Advantages Summary

    Precision Engineering | Future-Proof Flexibility | 24/7 Production Reliability

    Seamless Integration | Lifetime Technical Partnership





Do You Need High-Quality Roll Forming Machine?
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