Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Warehouse Beam Roll Forming Machine

A warehouse beam roll forming machine is an automatic cold roll forming production

line designed to manufacture pallet rack beams, box beams, and step beams used in

designed to manufacture pallet rack beams, box beams, and step beams used in 

warehouse racking systems.

This machine forms steel coils into high-strength horizontal load-bearing beams

that connect to rack uprights in industrial storage systems.


  • box beam roll forming machine 1
  • channel roll forming machine 1
  • channel rolling machine 1
  • form rolling machine 1
  • forming machine manufacturer 1
  • forming machine price 1
  • box beam roll forming machine 1
  • channel roll forming machine 1
  • channel rolling machine 1
  • form rolling machine 1
  • forming machine manufacturer 1
  • forming machine price 1

APPLICATION of Box Beam Roll Forming Machine

APPLICATION of Box Beam Roll Forming Machine

APPLICATION of Box Beam Roll Forming Machine

Warehouse beams are essential structural components in storage racking systems, shelving, and mezzanine floors. They provide support for heavy loads while optimizing storage space. Below are the most common types of warehouse beams used in industrial and commercial storage:


1. C-Beams (Channel Beams)

2. Z-Beams (Z-Purlins)

3. Box Beams 

4. I-Beams (H-Beams)

5. Step Beams

6. Perforated Beams (Lightweight Shelving Beams)

7. Custom Roll-Formed Beams


COMPONENTS of Box Beam Roll Forming Machine

  • Uncoiler: Loading the steel coil

  • Leveler: leveling the sheet

  • Servo feeder: feed the sheet into pressing machine

  • Pressing machine: Press the holes on the upright before forming.

  • Profiling Roll Forming Machine: For precise profile forming.

  • Adjusting device: For final slats straight adjusting.

  • Servo following hydraulic cutting device: For precise cuts.

  • Stacking Table: Stacking the finished upright.

TECHNICIAN DETAILS of Box Beam Roll Forming Machine

Working process

5 ton decoiler —→ leveling device—→ Feeding device (servo motor) —→Pressing machine—→Roll-forming Machine —→ Hydraulic cutting—→ Run out table

TECHNICIAN DETAILS of Box Beam Roll Forming Machine


Machine parameters

5 ton decoiler

TECHNICIAN DETAILS of Box Beam Roll Forming Machine

  • Manual decoiler:  hydraulic  expanding.

  • Capacity: Max. 5 tons

  • Expanding range: ф480-520 mm ( can be made according to customer’s requirement)


Roll forming machine

channel rolling machine 1

  • Suitable plate of the rolling: galvanized steel or cold/hot roll steel, with thickness 1.0~1.5mm,

  • Working speed: Approx. 6~8meter/min 

  • Forming stations: 16 stations

  • Roller material: Cr12Mov (Cr12) with quenching and chrome plating on surface, hardness: HRC58-62

  • Material of principal axis: #45 advanced steel, (Dia: 65mm)

  • Main machine power: 11 KW

  • Driven: gear box transmission

  • Cut-off system: Hydraulic cutting, power:7.5KW, with three cutting knives.

  • Control system: The whole machine is controlled by PLC system



Overturning and cover system

form rolling machine 1


Closing system

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Stacking system

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Q & A Of Box Beam Roll Forming Machine

  • What materials can this machine process?

    Our heavy-duty beam roll forming machine processes:

    • Cold rolled steel

    • Galvanized steel (GI)

    • High-strength structural steel

    Thickness range:

    1.5mm – 3.0mm (customizable up to 4.0mm for heavy duty industrial racks)


  • What Types of Beams Can Your Roll Forming Machine Produce?

    Our pallet rack beam roll forming machine can produce:

    • Box beams

    • Step beams

    • Z beams

    • C beams

    • Heavy duty rack beams

    • Customized warehouse storage beams

    Beam sizes and thickness can be customized according to customer drawings and 

    load capacity requirements.


  • What Is the Production Speed of the Beam Roll Forming Line?

    Standard production speed:

    • 10–20 meters per minute

    • High-speed option available with servo feeding system

    The actual speed depends on beam profile complexity and punching requirements.


  • Does the machine include punching and cutting functions?

    es. Our racking beam roll forming machine includes:

    • Servo feeding system

    • Hydraulic punching unit

    • Precision punching molds

    • Adjustable hole spacing

    Punching can include:

    • Connector holes

    • Locking slots

    • Safety pin holes

    • End plate fixing holes

    High punching accuracy ensures easy installation and structural safety.


  • Is Your Warehouse Beam Roll Forming Machine Fully Automatic?

    Yes. Our automatic beam roll forming machine features:

    • PLC automatic control system

    • Touch screen interface

    • Automatic length setting

    • Automatic cutting

    • Parameter memory for different beam sizes

    One operator can control the entire beam production line.


  • Can the machine be customized for specific beam designs?

    Yes, we offer custom roll forming dies and tooling to match unique beam profiles, hole patterns, and dimensions as per customer specifications.

  • What safety features are included?

    The machine is equipped with emergency stop buttons, safety guards, overload protection, and fault detection systems to ensure safe operation.

  • Do you provide training and after-sales support?

    Yes, we offer on-site installation, operator training, and 24/7 technical support to ensure smooth operation and troubleshooting assistance.


  • What Are the Advantages of Your Pallet Rack Beam Roll Forming Machine?

    As a professional roll forming machine manufacturer, we provide:

    • Heavy-duty welded frame

    • High precision rollers (Cr12MoV / GCr15 material)

    • Stable forming performance

    • Long service life

    • Low maintenance cost

    • CE certification available

    • Global export experience


    Our machines are built for continuous industrial warehouse beam production.


  • Why Choose Your Company as a Warehouse Beam Roll Forming Machine Supplier?

    ✔ Professional roll forming technology

    ✔ Custom beam profile design

    ✔ Competitive factory price

    ✔ Experienced engineering team

    ✔ Reliable after-sales service

    ✔ Exported to global markets

    We help warehouse racking manufacturers build efficient, automated, and profitable beam production lines.


Do You Need High-Quality Roll Forming Machine?
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