Components of the machine

3 ton Un-coiler                            

Guiding             

Roll former

Warm Box (2pcs, one for heaten the material before injection, the other for helping foam expanding)

Foam injection machine                          

Adjusting device                   

Side hole Punching device 

Pneumatic cutting device   

PLC Control system               

Run out table (six meters)  

Main specification

1. Suitable plate: painted aluminum 

2. Working speed: 8~10m/min (with injection and cutting)

3. Steps: 38 stations

4. Material of roller: GCr15 advanced steel, precision-machined, high frequency quenching HRC58-62

5. Material of main roller: #45 steel

6. Driven: gear box transmission

7. Main power: 11KW

8. Cutting: Pneumatic following cutting

9. Cutting power: 4KW

10. The whole machine is controlled by industry computer-PLC.(Panasonic/Siemens/Delta))

11. Dimension of the whole line: 25000mm*700mm*900mm (without the run out table)

12. Weight: Approx. 12 Ton

13. Warranty time: two years

Working process

Put the steel coil on the un-coiler—→Guiding—→Warm box(heaten the material)—→ Roll-forming Machine—→Injection machine —→ roll forming machine—→Warm box(help expanding) —→Adjusting device —→ Punching device----Flying saw cutting—→Run out table